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RLAT Super Long Wheelbase Metal Diaphragm Coupling

RLAT Super Long Wheelbase Metal Diaphragm Coupling

Adopting an intermediate shaft design, suitable for ultra long shaft spacing power transmission applications.

RLAT Super Long Wheelbase Metal Diaphragm Coupling
ModelDAD1D2D3d1(max)L1LTLS
Design calculation according to
457.2(18")
Maximum Allowable SpeedNominal TorqueMaximum Instantaneous Torque
(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm)n max(r/min)T(N.m)Tmax(N.m)
RLAT95-61328495566070=LS-46Provide data according to design requirements2890010001300
RLAT125-6158105125727590=LS-552420023003000
RLAT145-61821331458795110=LS-652100040005000
RLAT175-6220161175109115135=LS-771740067008500
RLAT205-6249189205125135150=LS-83153001050013000
RLAT220-6266210220140150175=LS-95144001450018500
RLAT250-6295231250162165200=LS-112129002100027000
RLAT270-6328252270171180210=LS-119116002650035000
RLAT295-6355280295187200230=LS-131108003500045500
RLAT320-6382301320201215250=LS-138100004100052000
ModelMass Point
G
Angular DeviationMaximum axial deviationL2Intermediate Mass
m
Intermediate moment of inertiaIntermediate torsional stiffnessWeight
M
Torsional StiffnessRotational InertiaTotal Mass
(KG)
(mm)(±△º)(Max±△mm)(mm)10-3kg/mmJs10-6(Kg.m²/mm)Ct-106(Nm.mm/rad)(Kg)Ct-106(N.m/rad)J(Kg.m²)
RLAT95-6660.351.6-3.922.7628.28.40.050.014(3.92/1000)*(Ls-457.2)+8.4
RLAT125-6812-5.916.9570.914.40.1180.036(5.91/1000)*(Ls-457.2)+14.4
RLAT145-693.52.4-8.1914.114423.60.2290.084(8.19/1000)*(Ls-457.2)+23.6
RLAT175-61113-11.631.732340.120.4680.216(11.6/1000)*(Ls-457.2)+40.12
RLAT205-6121.53.8-16.258591590.8060.416(16.2/1000)*(Ls-457.2)+59
RLAT220-61374-19.889.290979.21.170.671(19.8/1000)*(Ls-457.2)+79.2
RLAT250-6155.54.6-23.114114331071.761.13(23.1/1000)*(Ls-457.2)+107
RLAT270-61665-28.319119441402.341.789(28.3/1000)*(Ls-457.2)+140
RLAT295-61795.6-35.328328891823.252.8(35.3/1000)*(Ls-457.2)+182
RLAT320-6191.55.8-38.135536202244.094.01(38.1/1000)*(Ls-457.2)+224
ModelDD1D2D3d1(max)L1LTLS
Design calculation according to
457.2(18")
Maximum Allowable SpeedNominal TorqueMaximum Instantaneous Torque
(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm)n max(r/min)T(N.m)Tmax(N.m)
RLAT145-81821331458795110=LS-65Provide data according to design requirements2100057007400
RLAT175-8220161175109115135=LS-7717400960012300
RLAT205-8249189205125135150=LS-83153001500019000
RLAT220-8266210220140150175=LS-95144002000026500
RLAT250-8295231250162165200=LS-112129002920038200
RLAT270-8328252270171180210=LS-119116003810049000
RLAT295-8355280295187200230=LS-131108004950064000
RLAT320-8382301320201215250=LS-138100005900077000
RLAT350-8410322350218230270=LS-148930081000105000
RLAT390-8462364390248260310=LS-1698300115000150000
RLAT435-8510413435280295340=LS-1917500168500220000
RLAT498-8580469498324335390=LS-2136600250000320000
RLAT545-8625511545355365425=LS-2336100330000420000
RLAT595-8680553595387395460=LS-2485600410000540000
ModelMass Point
G
Angular DeviationMaximum axial deviationL2Intermediate Mass
m
Intermediate moment of inertiaIntermediate torsional stiffnessWeight
M
Torsional StiffnessRotational InertiaTotal Mass
(KG)
(mm)(±△º)(Max±△mm)(mm)10-3kg/mmJs10-6(Kg.m²/mm)Ct-106(Nm.mm/rad)(Kg)Ct-106(N.m/rad)J(Kg.m²)
RLAT145-8940.251.6-8.1914.114423.90.2730.085(8.19/1000)*(LS-457.2)+23.9
RLAT175-8111.51.8-11.631.732340.50.5780.216(11.6/1000)*(LS-457.2)+40.5
RLAT205-81222.4-16.25859159.41.0190.42(16.2/1000)*(LS-457.2)+59.4
RLAT220-81382.6-19.889.2909801.510.678(19.8/1000)*(LS-457.2)+80
RLAT250-8156.53-23.114114331082.331.14(23.1/1000)*(LS-457.2)+108
RLAT270-8166.53.2-28.319119441413.121.8(28.3/1000)*(LS-457.2)+141
RLAT295-81802.6-36.328328891844.442.83(36.3/1000)*(LS-457.2)+184
RLAT320-81933.8-38.136536202275.614.06(38.1/1000)*(LS-457.2)+227
RLAT350-8693.8-48.853254222837.985.82(48.8/1000)*(LS-457.2)+283
RLAT390-878.54.4-58.7833848540612.210.7(58.7/1000)*(LS-457.2)+406
RLAT435-8885-79.314271454256619.718.9(79.3/1000)*(LS-457.2)+566
RLAT498-8995.8-99.72415246138283236(99.7/1000)*(LS-457.2)+828
RLAT545-81096.4-122353636032105543.754.2(122/1000)*(LS-457.2)+1055
RLAT595-8116.57.2-138476948597133158.580.5(138/1000)*(LS-457.2)+1331
ModelDD1D2D3d1(max)L1LTLS
Design calculation according to
457.2(18")
Maximum Allowable SpeedNominal TorqueMaximum Instantaneous Torque
(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm)n max(r/min)T(N.m)Tmax(N.m)
RLAT220-10266210220140150175=LS-95Provide data according to design requirements144002680034800
RLAT250-10295231250162165200=LS-112129003830049800
RLAT270-10328252270171180210=LS-119116004940064200
RLAT295-10355280295187200230=LS-131108006400083200
RLAT320-10382301320201215250=LS-138100007650099500
RLAT350-10410322350218230270=LS-1489300105100136600
RLAT390-10462364390248260310=LS-1698300151800197300
RLAT435-10510413435280295340=LS-1917500219600285500
RLAT498-10580469498324335390=LS-2136600321800422200
RLAT545-10625511545355365425=LS-2336100430000559000
RLAT595-10680553595387395460=LS-2485600535000695500
ModelMass Point
G
Angular DeviationMaximum axial deviationL2Intermediate Mass
m
Intermediate moment of inertiaIntermediate torsional stiffnessWeight
M
Torsional StiffnessRotational InertiaTotal Mass
(KG)
(mm)(±△º)(Max±△mm)(mm)10-3kg/mmJs10-6(Kg.m²/mm)Cts-106(Nm.mm/rad)(Kg)Ct-106(N.m/rad)J(Kg.m²)
RLAT220-101390.151.6-19.889.290980.61.310.648(19.8/1000)*(LS-457.2)+80.6
RLAT250-10157.52-23.114114331092.021.15(23.1/1000)*(LS-457.2)+109
RLAT270-10167.52.1-28.319119441422.731.82(28.3/1000)*(LS-457.2)+142
RLAT295-101912.4-35.528328891863.772.86(35.5/1000)*(LS-457.2)+186
RLAT320-101942.4-38.135336202294.714.11(38.1/1000)*(LS-457.2)+229
RLAT350-102112.4-48.853254222866.785.88(48.8/1000)*(LS-457.2)+286
RLAT390-102392.8-58.7833848540910.210.8(58.7/1000)*(LS-457.2)+409
RLAT435-102623.2-79.314271454257215.819.1(79.3/1000)*(LS-457.2)+572
RLAT498-10297.53.8-99.724152461383624.736.4(99.7/1000)*(LS-457.2)+836
RLAT545-103224-122353636032106533.854.7(122/1000)*(LS-457.2)+1065
RLAT595-10346.54.6-138476948597134243.581.2(138/1000)*(LS-457.2)+1342

The ultra long wheelbase diaphragm coupling is mainly composed of two half couplings, a middle diaphragm group, and connecting bolts. Its core lies in the intermediate membrane group, which is usually made of high-strength and high elastic alloy materials, with excellent fatigue resistance and corrosion resistance. The diaphragm is formed into a specific corrugated shape through precision machining and heat treatment processes, allowing the coupling to absorb radial, axial, and angular displacements between shaft systems while transmitting torque, effectively reducing vibration and noise.

The design of ultra long wheelbase is achieved by increasing the number of diaphragm groups and adjusting the arrangement of diaphragms. This design not only increases the load-bearing capacity of the coupling, but also enables it to adapt to a wider range of shaft spacing changes, thereby meeting the needs of complex transmission systems.

Performance advantages

  • High load-bearing capacity: Thanks to the special structure and material selection of the diaphragm group, the ultra long wheelbase Plate coupling can withstand large torque and axial force, ensuring the stable operation of the transmission system.

  • Good compensation performance: The elastic deformation ability of the diaphragm group enables the coupling to compensate for various displacements between shaft systems, including radial, axial, and angular displacements, effectively reducing vibration and noise caused by installation errors, thermal expansion, and other factors.

  • High precision transmission: Due to the good balance of rigidity and elasticity of the diaphragm group, the ultra long wheelbase diaphragm coupling can maintain high transmission accuracy, ensuring the stability and reliability of the transmission system.

  • Easy to install and maintain: The Shim Pack coupling has a compact structure, light weight, and is easy to disassemble and reassemble, reducing the cost and time of installation and maintenance.

Ultra long wheelbase Steel Laminae couplings are widely used in various industrial fields that require long-distance transmission, such as wind power generation, shipbuilding, heavy machinery, petrochemicals, etc. Especially in the field of wind power generation, as the length of wind turbine blades continues to increase, the distance between shaft systems also increases. The ultra long wheelbase Flexible Membrane coupling has become an ideal choice for connecting the main shaft of the wind turbine and the generator shaft due to its excellent compensation performance and load-bearing capacity.

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